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When it comes to optimising warehouse space, the right pallet racking system can make all the difference. Not only can it streamline your inventory management, but it can also boost picking efficiency and reduce operational costs.
In this guide, we’ll walk you through the most common pallet racking types, highlight their pros and cons, and help you determine which one best suits your warehouse needs.
🔹 What Is Pallet Racking?
Before diving into the options, it’s important to understand what pallet racking actually is. Simply put, it’s a type of warehouse storage system designed to hold palletised goods in a structured, organised way—both horizontally and vertically.
Whether you’re managing a small storage facility or a large distribution centre, the right racking system plays a crucial role in your overall warehouse efficiency.
🔍 Let’s Explore the Different Types of Pallet Racking Systems
1. Adjustable Pallet Racking
Keyword focus: Adjustable pallet racking, best pallet racking system
Best for: Fast-moving inventory and high selectivity
To start, adjustable pallet racking is by far the most commonly used type. It allows direct access to every pallet, making it ideal for warehouses that deal with a wide variety of SKUs and frequent stock turnover.
Advantages:
Disadvantages:
In summary, if accessibility is a priority, this system is a strong contender.
2. Drive-In / Drive-Through Racking
Keyword focus: drive-in racking, high-density pallet storage
Best for: High-volume, low-SKU operations
Next, we have drive-in and drive-through racking systems. These options are excellent for operations that store large amounts of the same product. The difference lies in forklift access: drive-in systems have a single entry point, while drive-through systems offer access from both ends.
Advantages:
Disadvantages:
Overall, these systems are great when storage density outweighs the need for selectivity.
3. Push Back Racking
Keyword focus: push back racking, warehouse racking systems
Best for: Moderate selectivity with high-density storage
Moving on, push back racking offers a balance between space efficiency and accessibility. Pallets are loaded onto nested carts on slightly inclined rails. When a pallet is added, it pushes the others back; when one is removed, the next rolls forward.
Advantages:
Disadvantages:
If you’re looking to improve storage density without fully sacrificing access, push back racking is worth considering.
4. Pallet Flow Racking (Gravity Flow)
Keyword focus: pallet flow racking, FIFO pallet storage
Best for: FIFO inventory systems and high-volume picking
Unlike push back racking, pallet flow racking is designed for first-in, first-out (FIFO) inventory. It uses sloped rollers so that pallets automatically move forward as others are removed.
Advantages:
Disadvantages:
As a result, this system is often favoured by food and pharmaceutical industries where stock rotation is critical.
5. Cantilever Racking
Keyword focus: cantilever racking, storage for long items
Best for: Long or bulky items like lumber, pipes, and furniture
At this point, it’s worth mentioning that not all racking is for pallets. Cantilever racking is specifically designed for items that don’t fit into standard pallet dimensions.
Advantages:
Disadvantages:
In short, if your inventory includes oversized or awkwardly shaped items, cantilever racks are a smart solution.
6. Double Deep Pallet Racking
Keyword focus: double deep racking, space saving pallet racks
Best for: Medium-turnover products and space efficiency
Finally, double deep racking allows for storing two pallets back-to-back, which can significantly increase storage capacity. However, it requires a special deep-reach forklift for access.
Advantages:
Disadvantages:
Ultimately, this is a great option if you’re ready to trade a bit of access for extra space.
🧠 Key Takeaways: How to Choose the Right Pallet Racking System
To sum up, choosing the best pallet storage solution depends on several key factors:
📈 Optimise Your Warehouse with the Right Racking System
In conclusion, investing in the right warehouse racking system can transform your operational efficiency. From high-density options like push back and drive-in racking to more selective solutions like pallet flow and selective racks, there’s a perfect fit for every type of operation.
📞 Ready to upgrade your warehouse? Contact us today for a tailored storage solution and expert guidance on the best pallet racking system for your business.
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