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In the ever-evolving realm of supply chain management, the concepts of ‘just-in-time’ and ‘just-in-case’ have emerged as key players, particularly in times of crisis. As natural disasters and other disruptive events become more frequent, the debate around the efficacy of lean supply chains and the necessity of transitioning to more robust inventory management practices is gaining momentum. The shift from just-in-time to just-in-case inventory management is not a mere shift but a complex process that demands meticulous planning and strategic thinking. However, this transition also allows companies to fortify their resilience and adaptability, underscoring its significance. We examine the nuanced approach required to balance efficiency and resilience in today’s ever-evolving supply chains.
The concept of just-in-time inventory management was conceived as part of a lean manufacturing strategy to reduce waste and boost efficiency by maintaining minimal inventory levels. However, the term has been misconstrued over time to imply keeping the absolute minimum amount of inventory. This misinterpretation can lead to unintended outcomes and operational inefficiencies if the broader system dynamics are not considered, a risk that businesses must be cognizant of.
On the one hand, there is just-in-time inventory management, which minimises excess inventory by ensuring that products are ordered only when needed. On the other hand, there is just-in-case inventory management, which involves building up inventory as a precaution against unpredictable events like natural disasters or supply chain disruptions. Although the latter approach may seem wise in theory, the truth is much more complicated. Because such events are unpredictable, excess inventory can quickly become a financial burden, resulting in obsolescence, damage, or bankruptcy if not handled with care. Furthermore, the assumption that predicting the necessary inventory in advance would have been simple must be corrected.
When companies transition from just-in-time inventory management to just-in-case inventory management, it is imperative to identify the root causes of variability in the supply chain. This step is pivotal as it enables companies to devise a comprehensive strategy that not only tackles the immediate challenges but also lays the groundwork for long-term resilience, a critical aspect to bear in mind during this transition.
Various factors can cause variability in normal circumstances, such as inaccurate demand forecasts, machinery breakdowns, and shipping delays. To prevent disruptions, businesses use inventory as a buffer. However, companies should focus on reducing the sources of variability by making systematic improvements instead of carelessly decreasing inventory levels. By addressing the underlying causes of variability, inventory levels can decrease naturally without affecting business operations.
On the other hand, during disruptive events like natural disasters, the variability in the supply chain increases significantly. In such cases, it is essential to practice just-in-case inventory management. However, companies should not solely rely on building excess inventory as a precautionary measure. Instead, building extra capacity to respond quickly and efficiently to unforeseen events is recommended.
In conclusion, transitioning from just-in-time to just-in-case inventory management requires a nuanced approach that considers each supply chain’s specific challenges and dynamics. While there may be arguments for stockpiling critical materials in certain situations, the key is to strike the right balance between inventory management and capacity-building measures. By addressing the root causes of variability and building resilience in the supply chain, companies can navigate the transition successfully and ensure long-term sustainability and success.
Warehouse management involves organising, managing, and maintaining all the processes that occur in a warehouse so that they run as smoothly and efficiently as possible. Even though some of these processes are automated and seem error-free, every warehouse operation is prone to mistakes and challenges. According to a report by McKinsey & Company in 2019, […]
and what better way to help the spring clean of your warehouse than by organising your Longspan Shelving. Most businesses, big or small, will have long span shelving. If your business is expanding, you may find that Longspan Shelving is a good alternative for keeping additional paperwork or stock rather than relocating to larger premises. Don’t let […]
Drive-in racking is a pallet racking system designed to maximise storage space and improve efficiency in a warehouse. It’s a great storage solution for warehouses that store large quantities of similar products that are frequently inaccessible. In this blog post, we will discuss the benefits of drive-in racking and how it can make a big difference […]
Ho ho ho! Greetings, my dear friends in the bustling world of warehousing! As the festive season approaches and my elves busily prepare gifts at the North Pole, I couldn’t resist sharing some merry insights about the magical world of warehouse accessories. After all, I know a thing about logistics and stocking up, so here […]
Flow racking is a storage system that uses gravity to move products through the warehouse. This system consists of inclined shelving units connected by rollers or wheels. Products are placed at the system’s top and then flow down through the warehouse as they are picked or restocked. One of the key benefits of flow racking is its ability […]
Following the inactivity of steel production during the heights of the pandemic, steel cannot get online quickly enough to meet recovering steel demand and restocking. All of which are leading to a rapid rise in prices. So, what does the rising cost of steel mean to our customers? Firstly, there’s no surprise that the rising cost […]
Temporary warehouses are increasingly being used to address warehousing space limitations. These structures are versatile, cost-effective, and time-efficient, making them a viable substitute for traditional brick-and-mortar buildings or remote storage facilities. In recent times, permanent buildings have proven to be impractical for investment in warehousing due to their lack of adaptability and lengthy construction times. […]
How to Prevent Forklifts from Hitting Doors & Overhead Obstructions. With warehousing booming and warehouse staff recruitment also rising to meet the demand, we think now is the perfect time to look at how you’re protecting your warehouse equipment and, in turn, your staff and stock. In warehouses where forklifts drive beneath doors, ducts, conveyors, […]
In the age of e-commerce dominance, the efficiency of last-mile delivery has become a critical factor in the success of businesses. The journey from your warehouse to the customer’s doorstep is the final and often most challenging leg of the supply chain. Your warehouse can play a pivotal role in enhancing your last-mile delivery process. […]
Pallet racking protection guards are designed to prevent damage to pallet racking systems, increase safety in the warehouse, and reduce maintenance and replacement costs. These guards come in two materials: steel and polymer. Steel racking protection guards offer a high level of durability and strength. They are resistant to impacts and abrasions and are ideal […]
In the first part of this blog, we examined the reasons behind the increasing demand for warehouse space and explored the question: If building a new warehouse is not an option, what alternatives do we have? Part 2 will explore the practical considerations of creating new warehouse areas. THE INS AND OUTS OF WAREHOUSE DEVELOPMENT. […]
After much deliberation and planning, we are thrilled to announce that we have relocated our office to the charming town of Belper. This move marks an exciting new chapter for our company, and we would like to share the reasons behind this significant decision. Embracing Growth and Expansion Our company has been steadily growing, and […]
If you are considering outsourcing your warehousing, weighing the advantages and disadvantages is essential. On the one hand, outsourcing can enhance your business efficiency and organisational processes. On the other hand, certain factors may influence your decision to outsource your company’s logistics. Keep reading to discover the key benefits and drawbacks of outsourced warehousing. OUTSOURCED […]
Without a doubt, the peak season for European and US warehouses is from October to January. During this period, consumers place orders for the Christmas holiday season, leading to a significant influx of orders at warehouses. This year, peak season promises to be just as challenging as ever due to the significant growth in eCommerce. […]
The warehousing world has undergone significant changes in recent years, driven by technological advancements, changing consumer preferences, and the need for more efficient supply chain management. As we enter 2024, several key warehousing trends are emerging that industry professionals should closely monitor. These trends are shaping the future of warehousing and have the potential to […]
No matter how spacious or well-planned, warehouses often have those little spaces left over. You know the ones we mean, those awkward corners, small aisles or gaps, and ceilings that aren’t tall enough to fit things like pallet racking can all be a hassle in any warehouse, but they can present an opportunity if you […]
Flying robots, automated guided vehicles (AGVs), and autonomous mobile robots (AMRs) have been rising within the warehousing industry. Many industry experts are questioning whether this is the beginning of a new era for warehouses. As digitalisation continues to revolutionise the warehousing industry, whether the current warehouse management software systems will adapt accordingly or stay stagnant […]
Ho ho ho! Merry greetings to all! As the festive season draws near, it’s time for Santa to share some secrets about optimising warehouse space. My toy workshop at the North Pole might be magical, but it’s also the epitome of efficient space management! Here are my jolly tips for making the most of your […]
Warehouses are a wonderful place (well we think so) but can be filled with many hazards. From fork-lift trucks to heavy items stored on high racking, the list goes on. So It’s important to get your health and safety measures right so that staff can perform their work as safely as possible. The Health and […]
In the final part of this blog series, we will explore the strategic aspects of embarking on a warehouse redevelopment project. This endeavour requires thorough planning and a deep understanding of the space involved. Whether you are revitalising an existing facility or designing a new one from scratch, the decisions made during this process can […]
Productivity is vital in logistics and supply chain management for success in a fast-paced environment. An optimised warehouse can significantly improve operational efficiency, cut costs, and enhance customer satisfaction. Effective strategies can be implemented to maximise productivity and stay ahead of competitors. In this blog, we will discuss seven proven strategies to help you boost […]
Did you know you can obtain higher storage density by adding drive-in racking to your storage space? Before we go into that, let us start with the basics; so, what exactly is Drive-In Racking? Drive-In racking is a high-density pallet storage system designed to maximise the space available by minimising the operating aisles required for forklift […]
Pallet racking is crucial in many warehouses and distribution centres, allowing for efficient storage and organisation of goods. However, it is essential to ensure that the pallet racking layout is optimised to make the most efficient use of space, reduce the risk of accidents, and improve the overall workflow. In this blog post, we will […]
Pallet racking is a crucial component of warehouse storage and inventory management. It is designed to support and organise pallets of goods safely and efficiently. One of the most important factors when using pallet racking is the system’s load capacity. Load capacity refers to the maximum weight a pallet racking system can safely support. This includes […]
Properly maintaining pallet racking is essential for ensuring the safety and longevity of the system. Regular maintenance can help to identify and prevent potential problems before they occur, reducing the risk of accidents and damage to the system. This blog post will discuss the critical steps for properly maintaining pallet racking and why it is necessary. REGULAR INSPECTIONS. The first […]
The Warehouse industry is constantly evolving. Managing a warehouse in today’s climate can be challenging to say the least. This environment is driving change and revealing new trends and solutions to keep warehouse operations running at peak performance. The main challenges in the warehouse sector at present are: If getting hold of additional warehouse space […]
Warehouse racking location labelling is a critical aspect of inventory management and logistics. It is the process of labelling each storage location within a warehouse, such as shelves, racks, and bins, to ensure that inventory is stored in the correct place and can be easily retrieved when needed. One of the main benefits of warehouse […]
The concept of on-demand services has become increasingly prevalent in the dynamic landscape of modern commerce. Technology-driven platforms have revolutionised traditional industries, from transportation to accommodation, offering convenience, flexibility, and efficiency. In logistics, the emergence of on-demand warehousing is reshaping how businesses manage their inventory and distribution networks. This trend is particularly significant in the […]
In today’s fast-paced world, where online shopping has become the norm, the last leg of the delivery journey has become a battleground for e-commerce giants and logistics companies. Last-mile delivery, the final step in getting a product from a warehouse to the customer’s doorstep, is both a critical challenge and a massive opportunity. Let’s explore […]
Ho ho ho! Greetings, dear friends! As the chilly winds and snowflakes dance around the world, it’s time for Santa to share some tips on how to keep your warehouse in tip-top shape during the winter wonderland season. As I prepare my workshop for the busy holiday season, ensuring it remains efficient and operational, I’ll […]
Ho ho ho! Greetings, industrious friends! As we approach the exciting prospects of 2024, it’s time for Santa to share some valuable insights on preparing your warehouse for the upcoming year. Just as I meticulously plan and organise my toy workshop for the festive season, setting your warehouse up for success in the year ahead […]
Have you taken a stroll around your warehouse lately? Is it feeling a little errr…. flat? Then, this could be your opportunity to expand your storage capacity. While many warehouses focus on horizontal space utilisation, the often-overlooked vertical space could hold the key to unlocking additional storage without compromising valuable floor space. Let’s explore some […]
Accessorise your pallet racking? No, we’re not talking about jewellery and handbags. What are pallet racking accessories? Pallet Racking Warehouse Accessories are anything that can be included within a pallet racking system. These are used to increase storage efficiency and safety measurements whilst minimising the risk of damage to shelving and products stored. on them. […]
Anyone who works in a warehouse can tell you; some things are more difficult to store efficiently than others. Many items come in awkward shapes, differing weights, odd sizes, or combinations from consumer goods to industrial supplies and everything in between. Most warehousing people dread dealing with these items; however, you can do things and […]
Reusing and Reconfiguring Racking in Your Warehouse. Optimising warehouse operations is essential for succeeding in today’s competitive business landscape. One aspect of warehouse efficiency that is often overlooked is the utilisation of racking systems. Many businesses are unaware of the benefits of reusing and reconfiguring racking in their warehouses. This approach promotes sustainability by reducing […]
Pallet Racking is an essential part of any storage facility including warehouses, distribution centres and manufacturing facilities. A pallet racking system will maximise your storage space by making the most of the existing space by allowing the pallets to be stored horizontally and on multiple levels effectively and of course safely. Ever thought how an […]
Warehouses are essential to logistics and supply chain management. They ensure the smooth and efficient distribution of goods. Businesses in the UK have access to a diverse range of warehouse options, from traditional storage facilities to cutting-edge automated warehouses. This blog post will explore each warehouse type, highlighting its unique features, advantages, and suitability for […]
The ongoing cost of living crisis is affecting both households and businesses. As a result, sustainability has now become a critical concern in every industry. Warehouses are vital links in the supply chain and can play a crucial role in addressing this crisis. In this blog post, we will explore practical strategies on how to […]
What difference does this make to you, and why should you use a qualified SEMA Distributor Company? You may know by now that earlier this month; we qualified as a SEMA Distributor Company (SDC). This means that you no longer have to take our word for it; this qualification from SEMA indicates that Ikon Solutions is […]
This year, warehouses have found themselves increasingly dynamic environments as events in the 2021 global supply chain have impacted local businesses. When thinking about longevity and sustainability for your warehouse, having flexible and scalable processes in place are essential. Warehouse management needs to monitor and track changes in the business environment and adopt responsive solutions. […]
In recent years, the demand for high-quality warehouse space has surged to unprecedented levels in the UK and other developed countries. This surge is driven by various factors, including the exponential growth of e-commerce and shifts in supply chain strategies prompted by global events like the recent pandemic and geopolitical changes such as Brexit. These […]
In a world where the warehousing industry is facing one of the worst staff shortages known in history, how do you keep your existing warehouse staff motivated? Unlocking is the key to motivation, and how we encourage ourselves and others to act and motivation can improve warehouse productivity. In the warehouse environment, teamwork and remaining […]
Well, what a way to start 2022! Yes, it’s official, we’ve qualified as a SEMA Distributor Company (SDC), meaning that you no longer have to take our word for it; this SEMA qualification indicates that Ikon Solutions is dedicated to the supply of quality storage equipment. If you’re part of the storage equipment world, you’ll know that […]
Pallet racking is a key component in many warehouses and distribution centres. It allows for efficient storage and organisation of goods. However, it is vital to ensure that pallet racking is used safely to prevent accidents and damage to the racking and stored items. This blog post will discuss some best practices for pallet racking […]
PREDICTIONS AND POSSIBILITIES FOR E-COMMERCE LOGISTICS AND WAREHOUSING IN THE UK. The UK’s e-commerce industry is expanding rapidly, creating a need for reliable and efficient delivery services. As we look towards the future, significant trends and forecasts emerge, giving us a glimpse into a sector that will undergo substantial changes. Due to the increasing popularity […]
A-Safe RackGuard is top-of-the-line. With over 35 years of experience, A-SAFE has become a globally recognised provider of workplace safety solutions protecting people and assets across multiple sectors worldwide since its inception in 1984. It’s a no-brainer why we’re proud to stock this iconic brand and product. WHY USE A-SAFE RACKGUARD? RackGuard™ confidently provides a reliable protective […]
You may be wondering why we rebranded? Well, the rebrand was all about reflecting an organisation that has grown from small beginnings into something that operates confidently, knowing why it exists and how it goes about its business. We’ve never just been a storage solution provider. It might sound crazy, but we don’t sell and never […]
Becoming a Builders Merchants Federation (BMF) member was a no brainer. Their values of Building excellence in materials supply align with our own as we always aim to build excellence in materials supply, design, customer relationships and service. The BMF is the only trade association that represents and protects the interests of builders’ merchants and suppliers to […]
Investing in the right pallet racking system optimises warehouse storage space. Pallet racking maximises storage capacity and ensures efficient inventory management and seamless operations. However, navigating the purchasing process can be daunting, especially when deciding whether to engage with a distributor or a manufacturer. In this blog post, we’ll delve into the advantages and considerations […]
The past year has brought numerous technological advancements in the warehousing industry, paving the way for “Smart Warehouses” – the new frontier in warehouse management. With significant growth in market expansion and automation, 2024 promises to be a highly successful year for forward-thinking managers and teams embracing innovation. Indeed, the advancement of AI and its […]
STRATEGIES FOR REDUCING WAREHOUSE PICKING COSTS IN THE UK. Did you know that picking orders is the most costly exercise in warehousing? In the competitive warehousing world, efficiency is the game’s name. The picking process, which involves selecting and retrieving items from storage, is a critical aspect that significantly impacts a warehouse’s operating costs. In […]
In the fast-paced business world, choosing the right warehouse type is a crucial decision that can significantly impact your operations’ efficiency, cost-effectiveness, and, ultimately, success. Especially in the dynamic landscape of the UK, where e-commerce is booming and consumer expectations are soaring, making the right choice among the myriad warehouse options is essential. Let’s delve […]
Adjustable pallet racking (APR) is a popular and versatile storage solution for many warehouses and distribution centres. It allows for the efficient storage and organisation of goods while also providing many benefits that can improve your warehouse’s overall workflow and safety. In this blog post, we will discuss the benefits of using adjustable pallet racking in […]
Drive-in racking is a pallet racking system designed to maximise storage space and improve efficiency in a warehouse. It’s a great storage solution for warehouses that store large quantities of similar products that are frequently inaccessible. In this blog post, we will discuss the benefits of drive-in racking and how it can make a big […]
The warehousing industry is vital to the global supply chain, ensuring goods flow seamlessly from manufacturers to consumers. However, rising operating costs are becoming an increasingly common challenge in this sector. In this blog, we’ll explore the causes of escalating costs in warehousing and discuss strategies to overcome them. UNDERSTANDING THE COST DRIVERS Several factors […]
Ho, ho, ho! Greetings, dear friends from the enchanting realm of the North Pole! It’s your holly-jolly friend, Santa Claus. I’m here to share some behind-the-scenes secrets about how we keep the magic alive in my bustling warehouse. Today, let’s talk about the unsung heroes that ensure the safety and organisation of all the toys: […]
During the holiday season, warehouses experience a significant increase in activity over several months. This surge in activity, also known as the “peak season,” begins in October and lasts until January, coinciding with the high volume of post-holiday returns. Both online and physical shopping carts are filled up by holiday shoppers during this time, increasing […]
After much deliberation and planning, we are thrilled to announce that we have relocated our office to the charming town of Belper.
Warehouse and pallet racking are integral to the smooth storage and transportation of goods across the UK and beyond. Racking can seem like an elementary puzzle piece to those outside of the industry. Still, finding the right warehouse racking system for a specific location or product type can be more complicated than it might seem. […]
Ho ho ho! Greetings, my industrious friends in the wonderful world of warehousing! As we gear up for the most magical time of the year, I couldn’t resist sharing some merry thoughts about a topic close to my heart – the importance of racking inspections. As I meticulously check my sleigh and gear before embarking […]
Imagine this scenario – despite their similarities, warehouses are like fingerprints – each is unique. With a wide range of products, diverse service areas, and distinct positions along the supply chain, the operations within these busy spaces can vary significantly. However, there are a few crucial tools that are often overlooked but can inject a […]
Plenty of stock, great! However, in many circumstances this can be a problem. We’re all familiar with a local shop filled to the brim from floor to ceiling. If you can’t move for stock, this could be a logistical nightmare. How so? By taking up too much space in your warehouse impacts on your bottom line, as […]
It’s no secret that unsafe workplaces can endanger workers and expose employers to liability in case of an accident, and it’s no different when operating a warehouse. A large part of ensuring your warehouse is a safe working environment for your team is following pallet racking safety inspection guidelines. While your day-to-day operations are essential, […]
A well-optimised supply chain is a crucial driver of success in today’s fast-paced business environment. Central to this success is the efficient functioning of warehouses, which play a critical role in ensuring products are stored, managed, and distributed effectively. However, many companies need help with significant warehouse challenges that can hinder their supply chain’s value. […]
Warehouses are bustling hubs of activity, with goods moving in and out, machinery operating, and employees working diligently to meet demand. Ensuring the safety of everyone within this dynamic environment is paramount. While comprehensive safety measures may require time and planning, several easy wins can be quickly implemented to enhance warehouse safety. Let’s delve into […]
Ikon’s Guide To Pallet Rack Decking Types You know you need pallet racking…but the choice doesn’t stop there. What you choose to deck your pallet racking with is an important decision too. Although pallet rack decking isn’t much to look at, it’s a vital part of your shelving system, a crucial tool in keeping your products […]
When it comes to pallet racking systems, one of the key decisions businesses must make is whether to use wire mesh decks or timber decks. Both types of decks have advantages and disadvantages, and the choice will depend on the business’s specific needs. However, this blog post will focus on the benefits of using wire […]
As winter descends upon the United Kingdom, warehousing operations face unique challenges. The colder and often unpredictable weather can impact everything from inventory management to employee well-being. In this blog, we’ll explore the key concerns UK warehouses face during the winter season and provide strategies for overcoming them. TEMPERATURE CONTROL Maintaining proper temperature control is […]
We’ve started the new financial year and it’s time to invest in your warehouse. So, let’s start with some basics considerations. You’ll thank us later. Type of Warehouse When thinking about storage, it’s best to start at the beginning. Has your warehouse been built yet? The type of warehouse you have may impact the type […]
Chances are, if you’re currently perusing this text, you’re likely in the position of managing a warehouse, inventory, or transportation of goods. But have you ever paused to wonder about the origins of warehouses? We certainly have. WHEN IN ROME Throughout history, civilisations used granaries to store extra food in times of scarcity, and modern […]
In today’s dynamic logistics and supply chain management landscape, efficient warehouse operations are pivotal in ensuring timely deliveries, reducing costs, and enhancing customer satisfaction. One crucial aspect of achieving operational excellence is effectively utilising warehouse space and storage. By optimising these resources, businesses can streamline their processes, minimising waste and maximising productivity. This blog will […]
In today’s world, being environmentally responsible is not a choice but a necessity. The warehousing industry in the UK is taking significant steps towards sustainability as warehouses play a crucial role in the supply chain. Adopting eco-friendly practices aligns with global environmental goals and is a smart business decision. This blog will explore the strategies […]
The UK warehouse industry will see continued growth in 2023 as e-commerce drives demand for efficient and reliable logistics and storage solutions. With more and more consumers turning to online shopping, businesses will need to expand their warehouse capacity to meet the increased demand for goods. TRENDS One major trend in the industry is the […]
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